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Revolutionizing IoT: Unleashing the Potential of Programmable IoT Devices for Innovative Projects

Discover our blog post on taking IoT to the next level with programmable devices. We will explore what programmable IoT devices are, their applications in various industries, the challenges and limitations they present, and discuss future trends that can revolutionize this technology.

What are Programmable IoT Devices?

Programmable IoT Devices

Programmable IoT devices are internet-connected devices that can be customized to perform specific functions based on programmed instructions. These devices collect and transmit data, allowing for real-time monitoring and analysis. By enabling users to modify their functionality, programmable IoT devices provide flexibility and adaptability for various applications, such as industrial automation and smart homes.

These programmable devices offer several benefits in the realm of IoT technology. Firstly, they allow for seamless integration with existing systems by supporting different programming languages and protocols. Secondly, they enable efficient data processing through advanced algorithms and machine learning capabilities. Lastly, these devices promote scalability by facilitating updates and enhancements without the need for physical modifications or replacements.

What is Programmable IoT Devices?

Understanding the fundamentals of programmable IoT devices is crucial in grasping their potential. In the context of IoT, a device is considered ‘programmable’ when it has the capability to be controlled and manipulated through software applications or code. This programming allows devices to gather and transmit data over the internet, enhancing their functionality and adaptability.

  • Programmable IoT devices: Devices that can be controlled through software applications or code
  • Internet of Things (IoT): Network of interconnected physical devices gathering and transmitting data
  • Data: Information collected by IoT devices for analysis and decision-making purposes

Functionality

Programmable IoT devices operate by leveraging the power of the internet and data to perform a wide range of tasks. These devices consist of various components and technologies, such as sensors, actuators, microcontrollers, and wireless communication modules. By programming these devices with specific instructions and algorithms, they can collect data from their surroundings, process it in real-time, make decisions based on predefined conditions, and interact with other connected devices or systems.

Examining how programmable IoT devices operate and Discussing the various components and technologies involved in their functionality is vital.

Highlighting examples of real-world applications for programmable IoT devices

  • In agriculture: Monitoring soil moisture levels to optimize irrigation schedules.
  • In healthcare: Tracking vital signs remotely to provide personalized patient care.
  • In manufacturing: Automating production lines for increased efficiency.
    • In smart homes: Controlling appliances through voice commands for convenience.
  • In transportation: Optimizing traffic flow through intelligent traffic management systems.

Benefits of Programmable IoT Devices

Outlining the advantages of using programmable IoT devices in different industries, these versatile devices offer a multitude of benefits. By leveraging the power of the internet and data, programmable IoT devices enhance efficiency, automation, and productivity. They enable real-time monitoring and control, empowering businesses to make informed decisions swiftly. Furthermore, these devices can lead to potential cost savings through optimized resource allocation while enabling improved decision-making through their programmability.

Applications of Programmable IoT Devices

  • Smart Homes

Programmable IoT devices are revolutionizing the concept of smart homes. These devices can be easily integrated with various home automation systems, allowing users to control and monitor different aspects of their homes remotely. From adjusting the temperature and lighting to managing security systems and appliances, programmable IoT devices offer convenience, energy efficiency, and enhanced safety for homeowners.

  • Industrial Automation

In the realm of industrial automation, programmable IoT devices play a crucial role in optimizing processes and increasing productivity. These devices can collect data from sensors placed throughout manufacturing facilities or warehouses, enabling real-time monitoring of equipment performance and inventory levels. With the ability to analyze this data instantly, businesses can identify bottlenecks, streamline operations, minimize downtime, and ultimately achieve higher operational efficiency.

  • Healthcare

Programmable IoT devices have immense potential in transforming healthcare delivery by improving patient care experiences while empowering medical professionals. These devices can monitor vital signs continuously and transmit real-time data to healthcare providers for remote monitoring or early detection of critical conditions. Additionally, personalized medication reminders based on individual needs can be programmed into these smart gadgets, making sure patients adhere strictly to their prescriptions, and reducing instances where patients miss taking medications as needed

Smart Homes

Energy efficiency is a key advantage of smart homes. Programmable IoT devices allow homeowners to optimize energy consumption by automatically adjusting temperature, lighting, and other settings based on occupancy and time of day. This not only reduces energy waste but also lowers utility bills, making smart homes more cost-effective in the long run.

Enhancing home security is another benefit of incorporating programmable IoT devices into houses. These devices can monitor entry points, detect suspicious activities, and send real-time alerts to homeowners or security services. With features like remote surveillance and automated locking systems, smart homes provide an elevated level of protection for residents and their belongings.

Smart appliances further enhance the convenience and functionality of modern homes. By connecting these appliances to a centralized system via IoT technology, users can control them remotely using smartphones or voice commands. From adjusting oven temperatures to activating laundry cycles while away from home, programmable IoT devices make daily chores effortless.

In conclusion, Taking IoT technology to the next level with programmable devices revolutionizes how we live in our homes today. Energy efficiency optimization allows us to reduce waste while saving money on utility bills effortlessly. Enhanced home security provides peace of mind by continuously monitoring our surroundings for any signs of intrusion or suspicious activity.

Finally, Smart appliances add convenience through remote control capabilities that enable us to manage household tasks even when we’re not at home physically.

Overall, Programmable IoT devices are transforming traditional houses into intelligent living spaces that cater perfectly to our needs while improving sustainability and safety standards

Industrial Automation

  • Manufacturing Process Optimization: With the integration of programmable IoT devices, industrial automation has revolutionized manufacturing processes. These devices enable real-time monitoring and control, allowing companies to optimize production efficiency, reduce downtime, and minimize errors.
  • Asset Tracking and Management: Programmable IoT devices provide accurate tracking and management of assets in industrial settings. Through sensors and connectivity, these devices allow businesses to monitor location, condition, and usage patterns of valuable assets such as machinery or equipment.
  • Predictive Maintenance: Industrial automation leverages programmable IoT devices for predictive maintenance strategies. By analyzing data from connected sensors on machines or systems, businesses can detect potential issues before they become critical failures. This proactive approach reduces downtime costs while ensuring optimal performance.

Healthcare

Remote patient monitoring, medication management systems, and telemedicine are revolutionizing healthcare. Through remote patient monitoring, doctors can track vital signs and symptoms of patients in real-time from a distance, allowing for timely interventions and personalized care. Medication management systems help patients stay on top of their medications by providing reminders and automatic refills, reducing the risk of missed doses or errors. Telemedicine enables patients to consult with healthcare professionals through video calls, making healthcare accessible and convenient even from the comfort of home. These advancements in technology are enhancing the quality of care while improving efficiency in the healthcare industry.

Challenges and Limitations

1. Security risks: Programmable IoT devices present a significant challenge in terms of security. With the ability to execute custom code, these devices become vulnerable to potential breaches and attacks. Ensuring robust encryption protocols, frequent firmware updates, and strict access controls are crucial measures in mitigating these risks.

2. Compatibility issues: The diverse landscape of IoT platforms and technologies can pose compatibility challenges for programmable devices. Integrating seamlessly with existing systems may require extensive customization or development efforts, leading to increased complexity and cost implications for businesses adopting such devices. Careful planning and thorough testing are essential to minimize interoperability obstacles when implementing programmable IoT solutions.

Note: The provided response is an example based on general knowledge corpus training, not specific information about events from 2023-07-25 or any given date/time period within the year 2023.

Security Risks

Data breaches and unauthorized access pose significant security risks in the realm of programmable IoT devices. Without proper safeguards, sensitive information can be compromised, leading to financial loss and reputational damage. Inadequate encryption and authentication protocols further exacerbate these vulnerabilities, making it easier for malicious actors to gain unauthorized entry into connected systems. Additionally, vulnerabilities in firmware or software present another avenue for exploitation, as hackers can exploit weaknesses in the code to manipulate or control IoT devices without detection. To mitigate these risks, robust security measures must be implemented throughout the entire lifecycle of programmable IoT devices.

Compatibility Issues

Lack of standardization across IoT platforms hinders seamless integration and communication between devices, causing compatibility issues. Different systems and devices often face interoperability challenges, making it difficult to achieve a cohesive IoT ecosystem. Furthermore, integrating with legacy infrastructure poses additional complexities due to outdated technologies and protocols that may not align with modern programmable IoT devices.

Future Trends in Programmable IoT Devices

As programmable IoT devices continue to advance, integrating machine learning and AI into their functionalities is becoming a prominent trend. This allows for more intelligent decision-making and automation, enhancing the overall efficiency and effectiveness of IoT systems.

Another key trend in programmable IoT devices is edge computing. By processing data closer to its source rather than relying on centralized cloud-based servers, edge computing reduces latency and improves real-time capabilities. This enables faster response times and supports applications that require immediate analysis or action.

Furthermore, the expansion of 5G networks plays a crucial role in the future development of programmable IoT devices. With higher speeds, lower latency, and increased capacity, 5G opens up possibilities for more widespread adoption of advanced IoT solutions with seamless connectivity.

In summary, future trends in programmable IoT devices include machine learning integration for smarter decision-making, edge computing for improved real-time capabilities, and the expansion of 5G networks to support enhanced connectivity. These advancements will bring about exciting opportunities for innovation within the realm of IoT technology.

Machine Learning and AI Integration

  • Real-time data analysis enables immediate insights into trends, patterns, and anomalies.
  • Predictive maintenance utilizes machine learning algorithms to identify potential equipment failures before they occur.
  • Intelligent automation streamlines processes by leveraging AI capabilities.

With the integration of Machine Learning and AI in IoT devices, businesses can benefit from real-time data analysis that provides immediate insights into trends, patterns, and anomalies. This allows for proactive decision-making based on up-to-date information. Additionally, predictive maintenance powered by machine learning algorithms helps companies identify potential equipment failures before they occur, preventing costly downtime. Furthermore, intelligent automation optimizes workflows by automating repetitive tasks using AI capabilities. This not only saves time but also improves overall efficiency in various industries such as manufacturing and healthcare.

Edge Computing

Low latency processing is a key advantage of edge computing. By bringing data processing closer to the source, it minimizes delays and enables real-time analysis and decision-making. This is especially beneficial for time-sensitive applications such as autonomous vehicles or industrial automation systems.

Another benefit of edge computing is reduced bandwidth usage. With data being processed at the edge instead of being sent to centralized servers, less data needs to be transmitted over the network. This not only reduces network congestion but also lowers costs associated with transmitting large amounts of data.

Enhanced security is yet another advantage offered by edge computing. By keeping sensitive data within localized networks, it minimizes exposure to potential cyber threats from the internet. Additionally, decentralized architectures make it harder for attackers to target a single point of failure, providing an added layer of protection for critical systems and devices.

5G Network Expansion

Ultra-high-speed connectivity is one of the key benefits of 5G network expansion. With speeds up to 100 times faster than previous generations, users can experience seamless streaming, lightning-fast downloads, and real-time communication capabilities like never before.

The massive deployment of IoT devices is set to revolutionize industries across the board. From smart homes and cities to industrial automation and healthcare, the expanded capacity of 5G networks enables the connection and management of a vast number of programmable IoT devices, unlocking endless possibilities for innovation.

Improved network reliability is another crucial aspect brought about by 5G network expansion. The advanced infrastructure ensures stronger signal strength, reduced latency issues, and more stable connections even in densely populated areas or high-traffic environments. This enhanced reliability paves the way for uninterrupted communication between devices and facilitates dependable services that businesses rely on daily.

Conclusion

Programmable IoT devices hold immense potential in revolutionizing the way we interact with technology. With their ability to adapt and respond to changing environments, these devices can enhance efficiency, convenience, and connectivity on a whole new level. However, implementing programmable IoT devices is not without its challenges. Issues such as security vulnerabilities and interoperability limitations need to be addressed for widespread adoption. Looking ahead, the future prospects of programmable IoT devices are exciting as they pave the way for smart homes, intelligent cities, and a more interconnected world. As technology continues to advance at a rapid pace, embracing programmable IoT devices will undoubtedly shape our lives in profound ways.

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Why should use ESP32-based PLC with Analog Inputs for Seamless IoT Integration?

Why NORVI-Arduino-based Programmable Logic Controllers?

ESP32 based Controllers as a PLC for Automation and Monitoring Applications

Why should choose ESP32-based PLC with GSM to Enhanced Connectivity?

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ESP32-based Controllers for Innovative Automation and Monitoring Applications

for Innovative Automation and Monitoring Applications

In recent years, the Internet of Things (IoT) has revolutionized various industries by enabling seamless connectivity and data exchange between devices. In the realm of industrial automation and monitoring, the ESP32-based Controllers has emerged as a game-changer, offering an affordable and versatile solution for implementing Programmable Logic Controllers (PLCs). In this article, we delve into the capabilities of ESP32 as a PLC and explore its potential for automation and monitoring applications.

ESP32-based Controllers

Understanding ESP32-based Controllers

The ESP32 stands tall as a robust and versatile microcontroller, boasting integrated Wi-Fi and Bluetooth functionalities that render it a prime choice for Internet of Things (IoT) applications. While it initially gained recognition for its prominent role in DIY electronics and serving as a staple in IoT prototypes, its prowess as a Programmable Logic Controller (PLC) has garnered considerable interest, especially within industrial domains.

Pioneering its way into industrial settings, the ESP32 has proven its mettle with a robust feature set. Equipped with dual-core processing capabilities, generous memory provisions, and a broad spectrum of General Purpose Input/Output (GPIO) pins, this microcontroller transcends its conventional boundaries. Its adeptness in replicating the core functionalities of a traditional PLC enables seamless execution of automation tasks and facilitates comprehensive monitoring functionalities within industrial setups.

The ESP32’s transformation from a stalwart in DIY electronics to a pivotal player in industrial automation showcases its adaptability and the expansive possibilities it offers. Its ability to emulate PLC functionalities not only streamlines operations but also paves the way for enhanced efficiency and reliability in industrial automation and monitoring tasks. This paradigm shift positions the ESP32 as a dynamic and versatile solution, expanding its footprint beyond the realms of prototyping into the intricate landscapes of industrial automation with unparalleled ease and efficiency.

Advantages of ESP32-based Controllers

  1. Cost-Effectiveness Traditional PLCs can be expensive, making them prohibitive for small to medium-sized businesses. The ESP32, on the other hand, offers an affordable alternative without compromising on performance. Its cost-effectiveness opens up new possibilities for implementing automation and monitoring solutions in diverse industries.
  2. Connectivity and Communication The built-in Wi-Fi and Bluetooth capabilities of the ESP32 allow seamless communication between the PLC and other devices, such as sensors, actuators, and Human-Machine Interfaces (HMIs). Real-time data exchange facilitates swift decision-making, enhances process control, and enables remote monitoring of industrial systems.
  3. Open-Source Platform The ESP32 platform is built on an open-source foundation, which means that developers can access a vast array of libraries and resources. This accessibility empowers engineers and developers to customize the PLC’s functionality to suit specific automation and monitoring requirements.
  4. Flexibility and Scalability ESP32-based PLCs offer immense flexibility in terms of programming and integration with various industrial protocols. Additionally, they can be easily scaled to accommodate changes in the automation process or the addition of new sensors and actuators.

Key Applications of ESP32-based Controllers

Industrial Automation In manufacturing environments, the ESP32 can serve as a cost-effective and efficient solution for process control, production line automation, and data acquisition. Its real-time capabilities and reliability make it suitable for controlling motors, valves, and conveyor belts.

Environmental Monitoring With the ability to interface with a wide range of sensors, the ESP32 can be utilized for environmental monitoring applications. From temperature and humidity sensing to air quality monitoring, the ESP32 can gather valuable data for analysis and decision-making.

Smart Agriculture In the agricultural sector, the ESP32 can play a pivotal role in smart irrigation systems, soil moisture monitoring, and automated greenhouse control. Its low-power mode and remote connectivity make it an ideal choice for off-grid agricultural setups.

Building Automation For building management systems, the ESP32-based Controllers can streamline energy usage, lighting control, and HVAC (Heating, Ventilation, and Air Conditioning) systems. The integration of a user-friendly HMI enables efficient monitoring and control of building operations.

Conclusion

As industries increasingly embrace the potential of IoT, the ESP32 emerges as a versatile and budget-friendly solution for automation and monitoring applications. Its cost-effectiveness, connectivity, and open-source nature position it as a promising PLC alternative for a wide range of industries. From industrial automation to smart agriculture, the ESP32’s capabilities empower businesses to enhance efficiency, reduce costs, and embrace the future of interconnected systems. By harnessing the full potential of ESP32-based Controllers , companies can usher in a new era of intelligent automation and monitoring.

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Read More:

Why should use ESP32-based PLC with Analog Inputs for Seamless IoT Integration?

Why NORVI-Arduino-based Programmable Logic Controllers?

Why should choose ESP32-based PLC with GSM to Enhanced Connectivity?

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Taking IoT to the Next level Programmable Devices

NORVI IIOT - Arduino Compatible PLC

The world of industrial automation is witnessing a significant shift towards connectivity and data-driven decision-making. In this era of Industry 4.0, the Arduino platform has emerged as a popular choice for rapid prototyping and DIY projects due to its ease of use and vast community support. NORVI IIOT takes this compatibility to new heights by seamlessly integrating Arduino’s simplicity with the capabilities required for industrial automation, making it a compelling solution for diverse applications.

NORVI IIOT: Arduino Compatibility Amplified

NORVI IIOT is a revolutionary hardware platform that embraces Arduino compatibility while addressing the specific requirements of industrial automation. It combines the openness and flexibility of Arduino programming with the robustness and reliability necessary for industrial environments, empowering engineers and developers to create advanced automation solutions efficiently.

Key Features and Benefits

  1. Arduino Compatibility: NORVI IIOT is fully compatible with the Arduino ecosystem, allowing users to leverage the vast library of existing code, tutorials, and community support. This compatibility ensures a smooth transition for Arduino enthusiasts, enabling them to extend their knowledge and skills to industrial automation projects seamlessly.
  2. Industrial-Grade Design: NORVI IIOT is designed to meet the demanding conditions of industrial environments. It incorporates rugged components and adheres to stringent quality standards, ensuring reliable operation in harsh conditions, temperature variations, and electromagnetic interference.
  3. Extensive I/O Options: NORVI IIOT offers a wide range of input and output options, including digital and analog ports, allowing for easy integration with sensors, actuators, and other industrial devices. This flexibility enables the monitoring and control of various processes, making it suitable for diverse applications across industries.
  4. Communication Protocols: NORVI IIOT supports popular communication protocols such as Modbus, MQTT, and Ethernet/IP, enabling seamless integration with existing industrial networks and protocols. This capability facilitates real-time data exchange, remote monitoring, and integration with supervisory control and data acquisition (SCADA) systems.
  5. Edge Computing and Analytics: NORVI IIOT is equipped with powerful computational capabilities, enabling edge computing and data analysis at the source. This eliminates the need for transmitting large volumes of data to a central server, enabling real-time decision-making, predictive maintenance, and optimization of industrial processes.
  6. Scalability and Flexibility: NORVI IIOT is designed to be scalable, allowing users to expand its capabilities by adding additional I/O modules as per project requirements. This scalability ensures future-proofing and adaptability to evolving automation needs, making it a cost-effective choice for both small-scale and large-scale applications.

Applications of NORVI IIOT

  1. Industrial Automation: NORVI IIOT can be employed in various industrial automation scenarios, including machine control, production line monitoring, and data acquisition. Its Arduino compatibility makes it a versatile solution for rapid prototyping and implementing automation projects across different industries.
  2. Smart Buildings: NORVI IIOT enables intelligent control and monitoring of building systems such as lighting, HVAC, access control, and energy management. Its compatibility with Arduino allows for customization and integration with smart home automation systems, enhancing energy efficiency and occupant comfort. 
  3. Environmental Monitoring: NORVI IIOT can be utilized for environmental monitoring applications, including air quality sensing, water quality monitoring, and weather stations. Its compatibility with Arduino simplifies the development of monitoring solutions for sustainable resource management and environmental conservation.
  4. Research and Education: NORVI IIOT’s Arduino compatibility makes it an excellent platform for educational institutions and research labs. It allows students, educators, and researchers to explore and experiment with industrial automation concepts, enhancing their understanding and practical skills.

NORVI IIOT’s compatibility with Arduino offers a powerful combination of simplicity and versatility for industrial automation. By embracing Arduino’s extensive ecosystem, NORVI

Industrial IoT Device
Programmable IoT Device

The NORVI IIOT, powered by the cutting-edge ESP32-WROOM32 chip is now available for purchase!

Elevate your PLC and IoT experience and explore the limitless possibilities of innovative technology. Get yours today and step into the future of industrial IoT.

Visit our PRODUCT PAGE or, Contact Us at [email protected]

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NORVI Controllers as an esp32 industrial gateway

NORVI Agent 1

As industries continue to evolve, there is an increasing demand for advanced technologies that can enhance productivity, streamline operations, and ensure safety. One of the technologies that has become increasingly popular in recent years is the Industrial Internet of Things (IIoT), which leverages the power of the internet to connect machines, devices, and equipment, and enable them to communicate and exchange data in real-time.

To achieve this, it is essential to have a reliable gateway that can bridge the communication gap between different devices and ensure seamless integration. This is where NORVI controllers come in. NORVI controllers are industrial-grade controllers that are designed to serve as gateways for the IIoT. In particular, the NORVI controller based on the ESP32 chip is gaining widespread adoption due to its powerful features and versatility.

One of the key features of the NORVI controller is its ability to communicate with a wide range of devices and equipment, including sensors, PLCs, HMIs, and more. This is made possible by the ESP32 chip, which provides robust connectivity options such as WiFi, Bluetooth, Ethernet, and RS485. As a result, the NORVI controller can seamlessly integrate with existing infrastructure and facilitate the transfer of data between different systems.

Moreover, the Norvi controller is equipped with advanced processing capabilities that enable it to perform complex tasks and execute applications with high efficiency. For instance, the ESP32 chip has a dual-core processor that can run at speeds of up to 240MHz, which makes it suitable for running real-time applications that require fast response times.

Some of the typical applications of the Norvi controller include:

Data acquisition and monitoring: The NORVI controller can collect data from sensors and other devices and transmit it to the cloud or other systems for analysis and processing. This can help industries to monitor equipment performance, detect anomalies, and optimize operations.

Control and automation: The Norvi controller can execute control commands based on the data it receives from sensors and other devices. This can help industries to automate processes, reduce errors, and increase efficiency.

Safety and security: The Norvi controller can integrate with security systems and access control systems to enhance safety and security in industrial environments. For instance, it can monitor the status of doors, gates, and other entry points and alert security personnel in case of unauthorized access.

In conclusion, the NORVI controller based on the ESP32 chip is a versatile and reliable industrial gateway that can help industries to leverage the power of the IIoT. With its robust connectivity options, advanced processing capabilities, and rugged design, the NORVI controller is well-suited for a wide range of applications in industries such as manufacturing, energy, transportation, and more.

Browse our product range at : https://norvi.lk/products/

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Expanding I/O Capabilities of NORVI Series

I/O (input/output) is a critical part of any programmable logic controller (PLC) system. It allows for the efficient and reliable connection of external devices to the PLC, allowing for more complex control systems.

NORVI ESP32 Industrial Arduino, has served with the best I/O combinations for both monitoring and controlling applications. On the base unit, NORVI Controllers offer below I/O Capabilities. 

  • Digital Inputs
  • 4-20mA Analog Inputs
  • 0 – 10V Analog Inputs
  • Transistor Outputs 
  • Relay Outputs

We are planning to discuss the capabilities of the Digital Inputs , Transistor outputs in a separate document. Including how they can be utilized for industrial applications. 

While we discover more and more use of the NORVI Industrial Controllers we added the expandability of I/O Capabilities.

The most obvious advantage of using I/O expansion in an Arduino PLC system is the ability to connect more external devices and increase the capacity of the system. With the use of I/O expansion, the number of devices that can be connected to the Arduino PLC can be increased significantly. This provides the user with greater flexibility, allowing them to control more devices with a single PLC. 

Another advantage of I/O expansion is the improvement of system reliability. By connecting more external devices to the PLC, the system can be monitored and controlled more accurately. This ensures that any errors or malfunctions in the system are detected quickly and efficiently. In addition, I/O expansion can help to reduce the cost of a PLC system. By adding more I/O expansion, the total cost of the system can be reduced. This is because the cost of the additional I/O expansion is much lower than the cost


We have launched below expansion products; 

  1. Analog Input Expansions
  2. Digital Input Expansions
  3. Transistor Output Expansions
  4. Relay Output Expansions

In the near future, we will be launching the LoRaWAN expansion module to enable users to get the best out of NORVI Controllers. 

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NORVI Solutions for GSM LTE Connectivity

NORVI Solutions for GSM LTE Connectivity
https://norvi.lk/product/esp32-gsm-series/

Why GSM / LTE in IoT ?

https://norvi.lk/product/esp32-gsm-series/

In the 21st century, IoT connectivity has become a very important thing in many sectors. From human to human and machine to machine and machine to human, IoT application connectivity has become important. From wired and wireless mediums, used for IoT applications to establish connectivity. But wired connectivity has limitations when it comes to remote locations, and the cost increases to develop infrastructure. In this case, GSM/ LTE based IoT applications have become a popular solution. The main reason for using GSM/ LTE based IoT applications is that most GSM/ LTE modems globally use signal bands in GSM, GPRS, WCDMA, LTE-FDD, LTE-TDD. Especially when it comes to NB-IoT based IoT applications, GSM/ LTE are more suitable. Also, GSM / LTE integrated IoT applications consume low power, initial setup is easier, and costs low cost.

Solutions provided by NORVI GSM Series. 

The NORVI GSM series has multiple applications based on IoT. There are SIM800L & QUECTEL EC21-G, two cellular modem types used for implementing NORVI GSM series products. SIM800L integrated NOEVI devices support Quad-band, DTMF, MMS, MUX Functions, Embedded TCP/UDP protocols, 850/900/1800/1900MHz cellular bands, and 12/10 GPRS multi-slot class. When it comes to QUECTEL EC21-G, two cellular modem support on Worldwide LTE, UMTS/HSPA(+) and GSM/GPRS/EDGE, DTMF, MMS, MUX Functions, Embedded TCP/UDP protocols, 850/900/1800/1900MHz cellular bands, 12/10 GPRS multi-slot class.

Applications of GSM based IOT Devices

  • Wireless IoT Gateways.
  • Data transmission over cellular networks.
  • WiFi to GSM Bridge.
  • MQTT Gateway.
  • Remote machine monitoring and controlling.
  • Logistic and Store house management.

As a wireless IoT gateway case, GSM based NORVI IOT Devices can be used for communicating with multiple devices as a cluster. For data communication with a central server case from a remote location, cellular networks can be used because the modems integrated into the NORVI GSM series support multiple globally recognized cellular bands. For establishing communication between wifi medium media and GSM transmission as a bridge application. As well as control devices via MQTT Gateway provide advantages for industrial and home consumer applications. In an industrial environment,  installing GSM based NORVI IOT devices with multiple machine functions can be controlled with a single button press. Furthermore, a large number of  industrial machines’ status data can be monitored from a single screen. NORVI GSM based IOT devices can be used to automate & monitor the environmental conditions in store  houses and track logistics on a large scale.

Finally NORVI GSM series is a very good low cost wireless communication solution specially for industrial applications. 

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GSM Connectivity for IOT Applications

GSM Connectivity for IOT Applications.

From domestic level applications to industrial applications, IoT technology applies. But the major issue with IoT applications is continuous connectivity. If the device is located outside of the range of Wi-Fi or wired connectivity, the long range communication means are considered, Especially when IoT devices installed  in remote locations need connectivity. But to overcome this issue, GSM and LTE technologies have been integrated with modern IoT devices. Through GSM & LTE enable cellular IoT. Weather monitoring on remote cultivation fields, harvest storing facilities, industrial machine monitoring, air & sound quality monitoring in industrial zones, city traffic management, transport fleet tracking & monitoring, logistic management, and healthcare operations can all be done with GSM & LTE connected IoT devices. 

NORVI GSM series have provided good solutions for the above mentioned issue. 

NORVI GSM Series: Options for GSM and LTE modems.

NORVI GSM series include simcom SIM800L series to enable cellular connectivity. The SIM800 version includes the Quad-band GSM/GPRS option. DTMF, MMS, MUX Functions, Embedded TCP/UDP protocols for packet data transmission, support frequency Bands 850/900/1800/1900MHz, GPRS multi-slot class: 12/10. 

Further, another version of NORVI GSM series includes QUECTEL EC21. By this series enable Worldwide LTE, UMTS/HSPA(+) and GSM/GPRS/EDGE coverage, DTMF, MMS, MUX Functions, Embedded TCP/UDP protocols for packet data transmission, support frequency Bands 850/900/1800/1900MHz, GPRS multi-slot class: 12/10. 

Advantages and uses of features offered by NORVI GSM Series.

The NORVI GSM series is powered by ESP32-WROOM-32. Due to the low power consumption of this ESP32-WROOM-32 microcontroller, the energy cost is low. ESP32-WROOM-32 provides Wifi and bluetooth low energy as connectivity options.One major advantage of NORVI GSM is the integrated mini USB port that can be used to program the ESP32-WROOM-32 microcontroller. Furthermore, NORVI GSM series devices and Digital Inputs and Analog Inputs are able to use collected readings from digital & analog sources.The Transistor Outputs, Relay Outputs can be used for controlling machine-based systems (Ex:Motors).

The integrated RS485 enables communication with most industrial machines. Hence, the NORVI GSM series can be used in many industrial applications. The w5500 supported ethernet port enables wired network connectivity. This option can be used if the device is away from the wireless connectivity range or wireless connectivity fails. Integrated microSD card slots can be used as a data storage option.

The cellular modem installed in NORVI GSM series is an advantage when used as Wireless IoT Gateway, WiFi to GSM Bridge, MQTT Gateway. Also, clients can monitor the device from any remote location because of cellular connectivity. To have better signal strength for cellular modem, an external antenna has been integrated on the NORVI GSM device. The built-in buttons and OLED display on the front panel are programmable via an ESP32-WROOM-32 microcontroller. Hence, users can implement programs for ESP32-WROOM-32 for buttons to give inputs and display values via the OLED display. The DIN rail mount option is useful to install the device properly in an enclosure to suit the installation environment. 

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Ladder Logic Programming in NORVI Controllers

What is a PLC?

A Programmable logic controller (PLC) is a special purpose computing device designed for use in industrial control systems and other systems where the reliability of the system is high. The goal of a PLC was to replace electromechanical relays as logic elements with a solid-state digital computer with a stored program that could simulate the connectivity of numerous relays to execute specific logical tasks. But today they have scaled and are being used by all kinds of manufacturing processes including robot based lines.

What is Ladder Logic?

Ladder logic is one of the most widely used PLC programming languages in industry. It is a graphical programming language for PLCs that uses symbols that are similar to those used in wiring diagrams. It’s simple to understand and use, and has been adopted since the early days of Programmable Logic Controllers.

Replacing PLCs in Industrial Applications with Microcontrollers

Microcontrollers are tiny computer devices containing one or more processor cores, memory devices, and programmable special and general purpose input and output (I/O) ports on a single chip. They are employed in a variety of everyday devices, particularly in situations where just specified repeated actions must be completed.

The introduction of microcontroller-based boards in recent years has increased interest in embedded systems, allowing a large number of people to enter the realm of microcontrollers. This has expanded not just the number of people who utilize microcontrollers, but also the range of applications for which they are employed. They’re currently being used in a variety of applications where microcontrollers were previously thought to be ineffective, ranging from small DIY computers to sophisticated control systems. This has raised questions as to why microcontrollers aren’t utilized instead of PLCs. The main arguments kept are,

  • PLCs are built to survive harsh conditions, while microcontrollers aren’t. As a result, they are unsuitable for commercial use.
  • Industrial sensors and actuators are often constructed to the IEC standard, which specifies a range of current/voltage and interfaces that may or may not be directly compatible with microcontrollers, necessitating the purchase of additional hardware.

NORVI Controllers Solution

Norvi Industrial controllers are programmable IoT devices based on micro-controllers. Unlike the usual controllers, these devices are designed with ruggedness and the ability to withstand extreme conditions, which makes them ready for industrial applications.Also they are designed according to the IEC standard which is usually at a range of current/voltage and interfaces for industrial applications.

Programming these devices is made easier by allowing users to code them using simple platforms such as the Arduino IDE, which includes step-by-step instructions. Depending on the model, these ESP32-based devices are equipped with digital and analog I/O, allowing them to detect digital logic states and analog inputs. Variety of models in the Norvi lineup are capable of measuring the environmental factors like flow rate, pressure, temperature and offer analog inputs (for dedicated voltage/current measurement) at the industrial level. 

If Norvi Controllers are micro-controller based products then how Ladder programming becomes possible with them?

The open source project by Leonardo Fernandes that generates Arduino code for ESP32 based micro-controller devices has given a solution for this. It’s a desktop based Java application developed with Eclipse IDE + WindowBuilder plug-in.

We have written a step by step application note on how to program ladder logic for Norvi controllers. –https://www.instructables.com/Ladder-Logic-Programming-for-ESP32-Based-Controlle/

Also check this link to know more about the open source project by Leonardo Fernandes. –https://github.com/leofds/iot-ladder-editor

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NORVI Controller vs ESP32 Devkit v1

NORVI IIOT & NORVI ENET are  home and  industrial IOT base solutions that were manufactured by ICONIC DEVICES (PVT) Limited Sri Lanka. Both these NORVI IIOT & NORVI ENET categories belong to the NORVI controller family. ESP32 Devkit v1 is developed for prototyping IoT applications implementations that were similar to NORVI IIOT & NORVI ENET. ESP32 Dev kit v1 is popular in IoT prototyping activities. NORVI IIOT, NOVI ENET & ESP32 Devkit v1 embedded systems were based on ESP32-WROOM32 SoC  that have a 32 bit dual core processor, 4MB flash memory for storing the program or other required data. Also these devices have 520KB SRAM. Moreover these systems have  wireless connectivity of WIFI 802.11 b/g/n & Bluetooth v4.2 low. When it comes to programming these devices, the interesting fact is the program can be done according to customer requirements with support of the Arduino IDE or ESP-IDF, & ESP32 libraries. 

Since the NORVI controllers were made for industrial IoT applications both NORVI IIOT & NORVI ENET device categories have many built-in communication options. Specially NORVI IIOT has a built-in RS-485 port that follows Modbus industrial communication protocol. Except that NORVI ENET with Ethernet ports that make advantage for ESP32 base Ethernet implementation. But you cannot see RS-485 or Ethernet in  ESP32 Devkit v1 as built-in options. If you need to include RS-485 or Ethernet facilities in ESP32 Devkit v1 that may take extra cost and time for setup. This is one disadvantage compared to NORVI controllers connectivity capability.
Built-in expansion ports can be used for integrating expansion modules for the main NORVI controller. That is a huge advantage compared to ESP32 Devkit v1 because there was no such option.
When installing NORVI controllers in a place or integrating expanding modules these devices included standard Din-Rail mounting methods. If this case comes toESP32 Dev Kit v1 users must have to buy mounting parts. To improve the wireless connectivity range NORVI IIOT category devices included external antenna installation. Hence,  NORVI IIOT category devices can be installed in remote locations and because of external antennas the software updates can be pulled to the device from a remote location. But ESP32 Dev Kit v1 does not have this type of capability.
To operate smoothly with industrial machines the NORVI controllers  I/O were designed for compatibility with industrial voltage levels by isolated 24V with added special power protection. In both NORVI IIOT & NORVI ENET categories have 24V sink or source Digital inputs, NORVI IIOT  category devices have relay and transistor base outputs. Specially, these relay outputs possibly handle 5A range current. Some devices belonging to NORVI IIOT & NORVI ENET categories have 4-20mA analog inputs or 0-10V analog inputs. NORVI IIOT category devices have 12 bit & 16 bit resolution when it comes to analog inputs.
Furthermore, NORVI ENET category devices have 16 bit analog input resolution. ESP32 Dev Kit v1  inbuilt analog and digital input or output have no such capability compared to NORVI controllers inputs & outputs. Also, NORVI controllers have built-in buttons on the front panel to provide inputs. For Display the parameters NORVI IIOT category devices have inbuilt 0.96 inches OLED display or TFT  display, NORVI ENET category devices have only inbuilt 0.96 inches OLED display. The OLED display uses I2C communication protocol and the TFT display uses SPI communication protocol. Compared to ESP32 Dev Kit v1, the inbuilt display in  NORVI controllers is a good advantage. The built-in RTC with battery backup and micoSD card slot is another specialty of NORVI Controllers. This option was included in all devices in NORVI ENET category and few devices in NORVI IIOT category. You cannot see this type of special option in ESP32 Dev Kit v1. The NORVI IIOT & NORVI ENET categories devices have IP20 for IP degree of protection. Most important thing is the features, digital and analog I/O s, RS-485 communication port, the display, RTC, built-in buttons in NORVI controllers can be programmed according to user requirement. To save the program into Flash memory in ESP32-WROOM32 chipset both NORVI IIOT & NORVI ENET categories devices have USB ports. That means NORVI controllers are USB programmable. The NORVI controllers above discussed expansion supported for LoRa Communication (REYAX RYLR 896) , Nb-IoT (BC95 Module), Temperature (MAX31856) and LoadCell (HX-711). 

Considering all these features, NORVI controllers  are more steps ahead from ESP32 Dev Kit v1. The features and functionalities of NORVI IIOT & NORVI ENET categories are revolutionary. So, these devices are very good solutions for the industrial IoT environment.

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ESP32 based Industrial Controllers

M11 E Series

What is ESP32 and Why ESP32 for IoT applications?

The ESP32 is a low-power system on a chip (SoC) series, created by Espressif Systems. The features and the specifications of this chip have made itself established as the go-to chip or module in the IoT world. With different chip models available in the market, its capabilities and resources  have grown impressively over the past years.

ESP32 is rapidly becoming a popular choice for IoT applications due to its economical prices, multiple component support design, built-in Wi-Fi & Bluetooth, and easy compatibility with Arduino and many other boards.

NORVI Controllers – bridging the gap between existing features of ESP32 and supporting Industrial applications

Even though ESP32 has great specifications for ordinary IoT applications, to use them in Industrial IoT applications, certain factors such as proper enclosure, good power supply, I/O isolations and EMI Safety have to be considered. Having realised this, NORVI Controllers is producing ESP32 based controllers for industrial automation and IoT solutions, bridging the gap between the existing features of the ESP32 and supporting industrial applications.

Features of ESP32 based NORVI CONTROLLERS

  • Variety of models for different industrial applications 
  1. Relay models
  2. 4-20 mA current sensor models
  3. 0-10V voltage sensor models and more
  • Extended Connectivity options apart from WIFI and Bluetooth
  1. RS-485, Modbus via RS485
  2. NB-IOT
  3. LORA
  4. Ethernet
  • Built-in Display and push buttons for user friendly experience.
  • Supports Arduino IDE, ESP-IDF and more for programming. Tutorials and guide for getting started with the devices.
  • Low cost devices when compared with the PLC controllers which do the same job.

 For more information and support  reach us at – https://norvi.lk/contact-us/